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CNC Milling

Mould construction and design, tool manufacturing, construction of jigs and fixturesRead more

 

3D Measurement

3D subcontract measurement (tactile and scanning)
Read more

 

Laser Welding

Repair welding with state-of-the-art laser welding technologyRead more

 

Construction

We will be more than happy to take care of the construction for you.

 

RKM with its registered office in Eitzing near the trade fair town of Ried im Innkreis (Upper Austria / Innviertel) is a full service provider specialising in the manufacture and machining of large, heavy and complex prefabricated parts made of aluminium and steel. Our focus is on complex mould construction and design and tool manufacturing as well as handling jigs and fixtures. Furthermore, as a service provider RKM also constructs and measures, on a subcontracting basis, small and large prefabricated parts using in-house measurement technology (3D coordinate measurement - tactile and scanning) and carries out repair welding with state-of-the-art laser welding technology.
We can process prefabricated parts of up to 6000 mm x 2000 mm x 1500 mm and with a maximum weight of 10 tons.

 

First Class Quality since 2002.  

 

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Read more: Testpage ENGLISCH

OUR SERVICES:

  • Mould construction and design, tool manufacturing, construction of jigs and fixtures
  • Subcontract measurement (tactile & scanning) with 3D coordinate measurement.
  • Repair welding with state-of-the-art laser welding technology
  • We will be more than happy to take care of the construction for you.

 

OUR HISTORY

Year       Mitarbeiter
2015     Hall expansion with assembly and storage area 22
2014     Expansion of the machine park to include a heavy 5-axis simultaneous milling machine 20
2013     Hall expansion with more than 1000 m² and a new machine park with 5-axis simultaneous milling machines completed. RKM Frästechnik wins coveted special national business award ‘Pegasus in Gold’ 17
2012     RKM celebrates its 10th anniversary and adds to its machine park two further 5-axis simultaneous milling machines 14
2011     RKM Frästechnik GmbH delivers pressing tools and handling jigs and fixtures for premium aircrafts 8
2010     RKM Frästechnik GmbH manufactures moulds for super sports cars 5
2009     Relocation to the new company building at the location in Eitzing. Inauguration of the newly constructed machine park with three large 5-axis simultaneous milling centres. 3
2006     Expansion of the machine park with a 5-axis simultaneous milling machine 2
2004     Expansion of the machine park with a 5-axis simultaneous milling machine 2
2002     Robert Kajaba founded RKM milling in a small machine room in Mehrnbach, Upper Austria

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Press Corner

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3D subcontract measurement (tactile and scanning)

Our 3D measurement technology is the key to your success!

Our measurement centre is equipped with the latest generation of industrial measuring, testing and inspection technology.

Measuring range: Wenzel LH-2015
X-2000 mm
Y-5000 mm
Z-1500 mm
MPEe = 3 µm + ( L / 350.0 mm ) µm [L in mm]
Maximum workpiece weight 8000 kg (8 t)


Measuring range: Wenzel LH-87
X-800 mm
Y-1500 mm
Z-700 mm
MPEe = 1.7 µm + ( L / 350.0 mm ) µm [L in mm]
Maximum tool weight approx. 1200 kg (1.2 t)

How you benefit: Highest quality standards for analysis, subcontract measurement, sampling (prototyping)

Our services:

  • 3-D coordinate measurement, initial sample tests
  • 2D and 3D free-form measurements aligned to CAD models (comparison of target and actual values)
  • Creating programmes for Wenzel 3D measuring machines (offline programming aligned to CAD model) software: Metrosoft QUARTIS
  • Constant air-conditioned measuring environment (20-22°C)
  • Possible import file formats: *.IGS; *.STP, *.STEP; *.INS; *.VDA
  • Measurement results in QUARTIS measuring machine format, PDF or customer-supplied test reports
  • Transportation: Our measurement centre has a hall crane for up to 15 t, forklifts and various lifting aids

Benefit from our expertise:

  • Intense focus on your core business activities
  • No fixed costs due to staff and measurement technology
  • Flexibility when tackling bottlenecks
  • Approval of staff and machine resources
  • Higher customer acceptance as we deal with dimensional accuracy in a neutral way
  • Better adherence to EMPB deadlines
  • QM staff has more time to ensure internal quality

Your personal contact person:


Roland Ausim, Engineer
Measurement technology

RKM Frästechnik GmbH
Probenzing 41
A-4970 Eitzing

Tel.: +43 7752 89907-77
Fax: +43 7752 89907-4
Email: This email address is being protected from spambots. You need JavaScript enabled to view it.

Measurement service: 3D subcontract measurement, 3D CNC prefabricated part measurement, 3D measurement, offline programming.

RKM Frästechnik with its registered office in Upper Austria has specialised in the production of 3D mould construction and design, tool manufacturing, pressing tools, (compression moulding tools), curing tools, handling jigs and fixtures and large milled parts.
We manufacture moulds for the automotive industry (automobile industry - automotive), aerospace industry (aerospace industry), medical devices industry, mechanical and electrical engineering industry and the sports industry. With our aluminium and steel mould construction and design for fibre ‘composite technology’ (carbon, carbon fibre, polyester, ...), for many years we have supplied leading suppliers based in Austria, Germany and throughout the world.

We work with 3 and 5 axes simultaneous milling machines and high-quality tools in our company in order to fulfil all of the requirements of our customers to their fullest satisfaction. We offer machining of large milled parts of up to 6.000 mm x 2.000 mm x 1.500 mm and with a maximum weight of 10 tons. We manufacture tools for leading companies from Austria, Germany and throughout the world.

Construction - everything from a single source
Together with our specialists, we will be more than happy to take care of the construction of your optimal tool from the prototype (rapid prototyping) through to the series tool.


Your specialist in mould construction and design

Our customers benefit from the advantages of direct optimisation of mould construction and design, tool manufacturing and handling jigs and fixtures from our premises, from construction through to the trouble-free series run. The use of modern CNC technology and CAD/CAM is a prerequisite for precise and dimensionally accurate final products. Our manufacturing site produces in accordance with the current standards and guidelines. Each manufacturing step is checked by our quality assurance department.

- Mould construction and design, model making, prototype construction for composite materials, prototype design, SMC also for carbon fibre tools, RTM tools, wet pressing tools
- Pressing tools for composites, GFC, glass fibres and laminates
- Tool manufacturing, thermoforming deep drawing tools, coating devices, curing tools
- Small series manufacturing, assembly, subcontract milling
- Construction of devices (jigs and fixtures) for the safe handling of tools
- Repairs and maintenance
- Development of parts - we also assist our customers with engineering - project planning - construction

RKM tool manufacturing - high-performance tools for sophisticated final products

Our high manufacturing quality, fast response times and balanced price-performance ratio make us stand out from the crowd. We manufacture tools of the highest precision so that we are able to produce machine parts, devices (construction of jigs and fixtures, mounting devices) and special tool manufacturing suitable for the intended purpose. Our high-performance tools, single parts, small series and many other machined parts or machined prefabricated parts undergo rigorous quality testing during the manufacturing process.

- Pressing tools for composites, GFC (GFC tools), glass fibres and laminates (laminating tools)
- Tool manufacturing, thermoforming deep drawing tools, coating devices, curing tools
- Small series manufacturing, assembly
- Construction of devices (jigs and fixtures) for the safe handling of tools
- We also assist our customers with engineering - project planning - construction

Together with our specialists, we will be more than happy to take care of the construction of your optimal tool from the prototype (rapid prototyping) through to the series tool.


Machining of large parts

A state-of-the-art machine park is a prerequisite but still not a guarantee for the manufacturing high-grade precision parts of a certain quality. Manufacturing qualitative milled parts for the machining of large parts also requires highly qualified and dedicated technical experts. We offer machining of large parts of up to 6000 mm x 2000 mm x 1500 mm and with a maximum weight of 10 tons.

We look forward to receiving your order!

 

Laser welding - repair welding - in our company and at your premises ON-SITE

Repair of moulds and tools at a high quality level - repair welding with laser in our company and ON-SITE at your premises without limits. Mobile laser repair welding, mobile laser welding.
Why would you want to throw away a defective tool if you could get it repaired at a reasonable price?

Conventional welding methods quickly reach their limits when moulds or tools have to be changed or repaired.

Whether you only want to correct a small broken edge or a large area of your injection moulding tool. Thanks to our laser technology this does not pose a problem - the laser welding system ALM 300 that we currently use at our company enables cost-effective repair of parts of different sizes and dimensions.

Compared to the conventional repair welding procedure, there is no weld penetration with laser beam welding and the heat affected zone is also kept to a minimum during laser welding.

We have the capability to machine and repair with the laser beam small parts such as injection moulds, mould inserts or matrices, as well as larger workpieces such as mould constructions, pressing tools, model builds, jigs and fixtures or parts of an engine or a machine. Damage to tools or material deformation are kept to a minimum due to the minimal heat affected zone during laser welding.

The flexible and mobile system with its powerful laser and microscope also allows us to precisely machine a variety of materials. The most typical areas of application are laser deposit welding, joint welding of non-alloy construction steel, quenched and tempered steel, stainless steel and tool steel up to several PM steel grades. Furthermore, cast iron, cast steel and non-ferrous metals such as aluminium, copper and titanium can also be welded and machined.

For nearly all materials used during tool manufacturing and mould construction and design, we employ suitable welding filler wires so that the desired durability and required degree of hardness can be achieved during repair and deposit welding. Compared to conventional welding procedures, laser beam welding offers a lower concentrated energy input into the workpiece, which means distortion can be practically ruled out. Our specialists even hold small prefabricated parts in their hands during welding with the laser.

Our customers in the area of mould construction and design and tool manufacturing, precision mechanics and electrical engineering, as well as from the aviation and aerospace industry, trust our know-how and quality with regard to repair and deposit welding.


Areas of application for laser welding:

  • Repair of wear, break-outs and temperature cracks to the moulding tools
  • Repair of defective/faulty plastic injection moulds, pressure die casting moulds or injection moulds


Benefits of laser welding:

  • Precise machining of delicate structures
  • Less energy exposure on the workpiece
  • Cost savings compared to other processes
  • Repair instead of disposal
  • Short machining times
  • High precision and accuracy
  • Minimisation of damage to the workpiece

Your personal contact person:


Stanislav Lustik

RKM Frästechnik
Probenzing 41
A-4970 Eitzing

Tel: +43 (0)7752/ 89 907 - 12
Fax: +43 7752 89907-4
Email: This email address is being protected from spambots. You need JavaScript enabled to view it.

Certified  

Convinced of our top-quality and certified according to DIN EN ISO 9001:2015

Quality Management (QM)
RKM Frästechnik GmbH is known for its high-quality products in Austria and other European countries. Our efforts in the area of quality are aimed at confirming our customer’s trust in our products and services. This includes delivering the specifications desired by our customers at the guaranteed level of quality in a reliable manner. We want to forge a consensus with our customers regarding the quality of our services and products and fully meet our quality commitments. With our quality management system, we have created a set of instruments enabling the entire company to ensure the quality of our products and services.

 

8 reasons why you should work with us:

  • We offer the fastest delivery time and also best quality.
  • You will receive comprehensive support from us. From the first construction drawings through to the manufacturing of your tool.
  • We find practical and economical solutions for automated series manufacturing and ensure optimal quality at the same time.
  • You benefit from our experience.
  • We rely on state-of-the-art 3D programs and analysis programs during development work and for quality assurance.
  • We only produce in Austria with our CNC milling machines.
  • In-house 3D measurement centre.
  • In-house laser welding device if it is needed.